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Automated HTHP Consistometer, Pressurized Consistometer

Automated Single-cell HTHP Consistometer

Model: PEP-8040A

PEP-8040A Dual-cell HTHP consistometer is specially designed to measure the thickening time of oil well cement under simulated down-hole pressures and temperatures. The Model PEP-8040A offers a computerized Data Acquisition and Control system, automatic temperature and pressure control, and a variable speed motor all standard in one easy-to-use unit. And the PEP-8040A can be used to prepare slurries for the measurement of free water conte…

Description

Automated Single-cell HTHP Consistometer

Model: PEP-8040A

PEP-8040A Dual-cell HTHP consistometer is specially designed to measure the thickening time of oil well cement under simulated down-hole pressures and temperatures. The Model PEP-8040A offers a computerized Data Acquisition and Control system, automatic temperature and pressure control, and a variable speed motor all standard in one easy-to-use unit. The PEP-8040A can be used to prepare slurries to measure free water content, viscosity, fluid loss, rheological, and various other properties. A chart recorder for programming temperature control and display of current test results in real-time.

The Model PEP-8040A can simultaneously perform two independent cement thickening behavior tests under a variety of downhole well conditions, used in laboratories involved with oil well cement research programs, research and testing of cement additives, cement manufacturers’ quality assurance programs, and the research and field labs of well servicing companies.

Main technical parameters:

Max input power10KWRotational Speed150+/-15 rpm
Maximum Temperature600 °F (315°C)Input Voltage220 V, 50 Hz
Maximum Pressure40,000PSI (275MPa)Heater Power5 KW
Thickening time range0-100BcSize840x750x1740mm
Data Acquisition SystemPEP-5270Weight490kg

Assorted requirement:

Cooling water:        0.2 – 0.6 MPa (30-85psi)

Compressed air:      0.5-0.8 MPa  (0~120psi)

Operation temperature: 4-50℃

Environment humidity: 0-95% non-condensing.

 

Main parts and description thereof

Main parts

Brand

Main parts

Brand

Booster pump (compression ratio: 555:1)

USA

Temperature & pressure programming controller

UK

High-pressure Valve

USA

Timer

Japan

Chart recorder or 10.5-inch color touchscreen

Japan/Taiwan

Low-pressure connectors

Taiwan

Pressure sensor

Italy

Air-driven connectors

Taiwan

Switch

Taiwan

Magnetic drive device

USA/UK

 

Shipping & Delivery
Features
  • Two Independently Operated Test Cells
  • Automatic temperature and pressure control, variable speed motor (0 – 150 RPM) powered by a magnetic drive
  • Computerized Data Acquisition and Control system, provides detailed test data in convenient formats, and can control multiple units from one computer via WIFI or transfer wire
  • Safety Features- adjustable  temperature, pressure, and consistency alarms
  • Colorful touch screen or Chart recorder optional
  • In compliance with API Specification 10
  • An internal cooling coil inside the oil reservoir for quick cooling of hot oil
  • External Chiller Connections optional
  • Indicators for test time, consistency, pressure, and temperature are readily visible
  • USB flash disc for data storage or transfer to local PC.
  • Variable speed motor control and digital display of motor speed (Tachometer and speed control switch) (Normally used 150 rpm for BP setting test)
PEP-5270 data acquisition system includes:

a. Computer display

b. Processing software (life-long free upgrade)

c. Input/output cables

d. Data storage and print

 

Signals from sensors of pressure, temperature and consistency can by acquired through the PEP-5270 data acquisition system and then sent to be processed after arithmetic processing, realizing displays of values of time, consistency, pressure, and temperature. Curves can be displayed and data can be stored. RS-232 interface is communicated with the PC. Alarming for pressure, temperature, and consistency is provided.

Operating voltage: AC230V ±10% (20Wconsumption), 50/60HZ

Processible signal: 4-20m A or 0-5V (0-6mV weak signal at the input end)

Operating temperature: -70 – 140F°

Data transmission mode: RS-232

Max transmission distance: 100M (reliable transmission)

Transmission digit rate: 1200bit

Acquisition accuracy: <±0.5% (under good condition of the liner of the sensor)

Thermocouple type: E or J

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